A Clearer Picture

Thanks to a generous donation from Landon Marx, one of our students, we’ve recently added a high quality video camera and a High Definition L.E.D. Screen to our teaching facility!

This new setup really makes teaching the fine details a breeze. Details are very important when working with hand tools, and now everyone in the class can see a clear, close up view of all the fine points that I am trying to communicate.

The idea of having a live, bench-mounted camera came from Roy Underhill. Our setup is pretty simple – I modified a camera tripod and attached it to a piece of wood so I can move it wherever I need to on the bench. An HD video camera is mounted on the tripod, and I used an HDMI cable to connect the camera to a large screen.  The screen is positioned where everyone in the class can see it easily. (The only disadvantage to this setup is that now any mistakes I make are also magnified 100 times!)

We’re excited about this new improvement, and we look forward to you coming back and taking more classes with us.

Thank you again, Landon!

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Off to Kansas!

Thursday we leave to Kansas City, Kansas to demonstrate at one of the Big Ten Woodworking Shows. Many of you have seen our set up at the Texas shows but we are pleased to be able to do the same in Kansas. If you are anywhere near the area please stop in. We will be demonstrating hand tool joinery and the use of hand planes as well as inlay and even guitar making. You can check out a complete listing of what we will be demonstrating as well as the times right here. You will also be able to see many of the new class projects that we have developed in 2011.

As a bonus you will have the opportunity to buy some new tools from Lee-Valley and others. Check out the show and directions here on The Woodworking Shows website.

The show starts this Friday the 27th and runs through Sunday the 29th.

Hope to see you there!

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Last Class of 2011

Some of you may have been wondering what has happened, since I have not written in a while.  The truth be told, I tend to get so busy and wrapped up in other projects that my writing just gets pushed to the back burner. But it’s certainly not because there is nothing to write about, in fact there is a ton to write about!

We are actually right at the end of finishing up a prototype workbench class. It seems that a workbench class has been one of the most requested new classes so I finally said, “OK, let’s just do a class!”

Two great students joined me earlier this month to embark on building 3 benches in a 12 day class. Carl, Rob and I started with a huge pile of rough lumber and began milling wood and cutting mortise and tenons. We have had an absolute wonderful time working together and putting our heads together to resurrect an ancient tail vise which dates back to the 16th century. Please stay tuned as I promise I will be writing more about this exquisite vise in the near future.

There was one clause in the workbench class contract: if my wife went into labor we would stop the class and resume at a later date. Well, our new son decided to arrive just a few days prior to the completion date of the class! Needless to say, we had to resume the class after Christmas.

Each of us constructed a bench using primarily hard maple throughout. I designed the benches with the traditional European bench in mind. We used a quick release vise on the front and our lovely wagon vise for the tail vise. The size is 31” wide and over 7 feet long. These benches, when finished, will be worthy to be used as any piece of fine furniture in the home and they are sure heavy to boot!  I will be sending some pictures of the guys with their finished benches in the near future.

I hope you all had a wonderful Christmas Holiday and that the New Year is filled with many blessings. I look forward to all of you joining us for another year of great classes in 2012.

Happy New Year!

Frank Strazza

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A Trip to the Mill

Each year, during this season, I make a trip to East Texas to pick up some logs from a sawmill to use for a demonstration at our annual Homestead Fair. The demonstration is called “From Tree to Chair,”  and in it, I take one of the big logs (like those in the photos below) and split it down with hand tools to get parts for making a Windsor chair. I show how to drill and carve the seat, then I finish the demo by steam bending the back for the chair, all in about 45 minutes (that is, when I find a straight grained log that splits well)!

This year, my son went to the sawmill with me. We picked up three red oak logs for chair making and a white oak log, which I hope to turn into some splints and handles for making baskets. I also picked up a pine log to practice some hand hewing (which I plan to write about in a future article) along with two more chunks of red oak to make some nice split boards. Borrowing from Peter Follansbee’s line, “Quartersplit oak is what quartersawn oak wishes it was, it’s the best oak money can’t buy.”

The sawmill’s tongs made it really easy to move the logs.

The puppy is enjoying the view, what a pile of logs!

This red oak log that we’re loading onto the trailer is huge!

This red oak log that my son’s measuring is the one I really wanted. It’s a good thing the sawmill owner wouldn’t let me have it. My trailer weighed in at just 200 lbs below its maximum capacity even without it. I will say that I think this log would have made Peter Follansbee jealous! It was perfectly round, almost 36″ in diameter, and straight as an arrow.

A full load and ready for the 4 hour trip home!

More About the Fair

Our Homestead Fair is an exciting time for us. We have it the week of Thanksgiving, Friday, through Sunday. Each year, many thousands of people come out to visit us for three days of fine craft-making demonstrations (woodworking, blacksmithing, pottery, weaving, spinning, candle-making, leatherworking, basketmaking, and many others) along with homesteading seminars, music, lots of food, fine crafts, and many different hands-on projects for the young and young-at-heart to enjoy. We’ll also have a hands-on timber frame barn raising.

That’s compressing it into quite a nutshell – if you’ve never come out for the fair, you really ought to consider it.

For more information about the fair, including driving directions, schedule of events, lodging, photos, and a short video, visit: the link below

2011 Homestead Fair

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Texas Furniture Makers’ Show 2011

The Texas Furniture Makers’ Show is now open and will run through December 11th. You can visit their website here to find out directions and hours to the show. I have not seen the show as of yet, but I got a few pictures sent to me so we could get a sneak preview! I have posted some of those pictures below.

Many of you have asked if I was going to enter anything into the show. The answer is yes and no! I was asked to participate as a judge this year, so I will be going down this weekend, and with the help of a few others we will decide the winners. Needless to say I will not have a piece entered. On the other hand, there is a little place for the judges to show their work. I sent down my Texas Welcome Hall Table. Click the link to see a short video about the table.

The winners will be announced on Saturday evening, November 19th, at the awards ceremony. Be sure to check back to see who the winners are! The Heritage School of Woodworking is providing the apprentice award which is a wonderful package of handmade tools and a one day course at the school.

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Building a Chevy!

Are you wondering if I’ve gotten into building cars? Well, here I have a story to tell, and believe me, it’s the furthest thing from building a car!

About a year and half ago I started a project to help me with my marquetry. I began building a nineteenth- century French tool called a Chevalet de Marqueterie, or chevy, for short!

The word Chevalet is French for easel; Marqueterie is French for marquetry, which means painting with wood; thus a Chevalet de Marqueterie is an “Easel for painting with wood”.

Chevalet de Marqueterie

This tool was really developed for cutting packets of veneer, thus enabling the craftsman to make multiple pictures with one cutting. I got the plans from a book written by Pierre Ramond from France. Fortunately the book had been translated into English! The plans were in the back of the book, quite technical, and all in millimeters!

I also must say that I received some help from friends: here in Texas (Alton Bowman), out on the west coast (Pat Edwards), and even back east (Silas Kopf). All the above- mentioned have at least one or more of these tools; they graciously offered their suggestions, loaned me notes, and allowed me to take photos of their personal tools. So I am ever grateful to each one of them.

The tool is made out of Hard Maple. It has a foot lever that is actuated by your heels, which operates a clamp that holds the veneer while you saw it. It also has a saw frame which rides on two adjustable arms. This allows the saw frame to cut perfectly straight, so you can cut multiple pieces which all turn out the same size.

In one sense, the chevy is a hand- powered horizontal scroll saw. The main difference is that you can actually control the speed of the cut and the pressure because you don’t have any vibration, which allows you to cut very fine pieces. If you were to do this on the scroll saw, you’d risk breaking the wood because of the vibration of the saw blade. The other advantage of this tool is that you can sit with your work right at eye level, so you can see clearly what you are doing.

On my first attempt at using the saw I made some marquetry roses. Here is a picture of some small roses I have been working on for a new piece that I am making. Stay tuned, as I will be writing about the construction of this new piece. The coins in the picture will give you an idea of how small these roses are!

My 9-year-old son is also enjoying using the saw. Actually, he is really getting the hang of it; I might have to hire out my sawing to him!

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Completed Rocking Chair Course

We just completed another rocking chair course this past week. We had a great group of guys and everyone had a great time. We had three chairs made out of walnut, and Jerry made his out of cherry.

One of the unique points of our school is that we do our best to make sure that everyone leaves with a completed project.  There is always a little work left for the student to do at home, mainly some finish sanding and of course, applying the finish. For all of you that are ready to oil your chairs, be sure to check out my blog on Finishing with Danish oil.

If you are interested in taking the next rocking chair course, we have just put out the dates for 2012! The Foundational Course is a prerequisite, so you must have taken that first, and then you can sign up here for the next Rocking Chair Course.  Not only will you leave with a lot of new skills but you will be rocking your way home in a new chair!

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Woodworking in America 2011

This weekend I am in Covington Kentucky, right next to Cincinnati Ohio, at a woodworking conference. Now this is not just another woodworking conference, this is truly amazing, drawing people from across the country and even overseas. The breadth of skill and knowledge here at the show is truly outstanding. There are two parts to the show. First there is a huge marketplace with vendors from all over the country and even from other countries. You have your standbys like Lee-Valley tools from Canada and Lie-Nielsen tools, but then you have small tool makers like Konrad Sauer who makes incredible planes, or Chris Vesper from way down in Australia. He makes some of the finest bevel gauges, A little more than my budget! There are sawmakers, planemakers and benchmakers. Jameel from Benchcrafted is selling his vises. One booth down we come to The Old Street Tool company with a visit with Larry Williams, the extremely knowledgeable planemaker from Arkansas. Or just several yards away another wooden planemaker, Matt Bickford, with his lovely planes and lots of molding that he has made by hand.

A visit to Lie-Nielsen’s booth will of course yield the opportunity to try your hand at any of their tools but also the opportunity to meet Thomas Lie-Nielsen. You will also find the 5th generation rasp maker, Michel Auriou from Auriou Rasps all the way from France, hand stitching a rasp right there in front of you! A quick walk around and you can see Rob Cosman making shavings!! One of my favorite stops in the market place was using the 2 man rip saw for cutting veneers. It is just like the one in Andre Roubo’s plate from the 18th century, where it shows two men cutting veneer from a log, well I got to cut some 1/8” veneer, it was a real workout! Then I went and visited with Don Weber who is an old school chair bodger from Wales.  He has been working wood for 50 years and he is a wealth of knowledge. He was telling us how he makes his own charcoal for his forge so he can then make his own chair making tools, truly a craftsman.

This is all downstairs at the market place. Upstairs is where there are about 8 classes going simultaneously. The first class I attended was with Steve Hamilton and Jeff Headly. These men are amazing craftsman and Jeff is a 4th generation furniture maker. His brother Mack works as the master cabinetmaker at Colonial Williamsburg. The class was on building a Winchester desk from the late 18th century, complete with a whole array of small drawers and many secret compartments. It was very, very inspirational!

Then I went and watched Roy Underhill as he talked about the rising dovetail.  What a blast that was! I went back and watched him cut and carve wooden screws, complete with a full history lesson on how and where the wooden screw evolved!

A quick jaunt around the corner and I saw Peter Follansbee showing how he works wood in the 17th century, using riven green oak to produce furniture in the same style that was made over 300 years ago and that is still around!

If you ever have a chance to attend, it truly is worth every bit. I have enclosed several pictures that I took around the show, of course I took several videos but they would be too much to post! Today will be much the same but it will be over too fast! For more information on the conference here is the link. Woodworking in America

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Great Foundational Course in August

To all those that took the Foundational Course in August, I am finally putting up pictures! I have enclosed several more below, just click on them and they will enlarge.

We had a great class with several students joining us for the last 3 days to complete their Joinery III class. Early in the week we focused on learning all the joints.  It was good to see the student’s progress as many of them were unfamiliar with hand tools when they came to class.  It seemed like their skills really developed during the week.

The café was a big hit.  The taco salad seemed to be a fan favorite.  With temperatures over 100 degrees the ice tea from the café as well as the AC in the woodshop also went over well.

We have made the switch to alder wood for the box and shelf from the pine that we had used in the past.  Students still get the majority of the benefits of the workability of pine but have the added benefit of the look and patina of a hardwood.  Students enjoyed the change and those that joined the class for the last three days admired the beauty of the alder wood.

The last three days were very enjoyable.  The changing grain and knots in the walnut gave a tremendous lesson to the students about working with wood.  The idea that the grain reverses at a knot was very helpful to many of them.  The highlight of the week is when we get out the draw knives and the shave horses.  There is something so pleasing about this work.  Before you know it the square legs now have a beautiful taper.  The crunch of the thick shaving underneath your feet so much the better than the roar of a table saw!

Thank you all for taking the course and making it a great class. I look forward to your return.

A note to everyone, we have just published our 2012 calendar so check out all the new classes. If there is a class you want to take, don’t wait! Here is a link to the class calendar.

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New Blanket Chest Course

As I stated in my last post I have gotten a bit behind on writing in the blog. I was faced with the question on whether I should just write starting from now, or if I should go back and write about all the wonderful classes that we had, even though some of them were  over a month ago. Well I chose the latter.

The first week in August we had a blanket chest course which was a part of our new class series. In an effort to expand our project classes and teach new skills we developed this blanket chest course. It was by far our most popular new course, we had 6 students who signed up for it.

Cutting dovetails in the large chest sides was probably the most challenging part but everyone did well. There is a lot of work even after the dovetails are cut, including making the frame and panel lid, which is all mortise and tenon with a raised panel lid.

I have enclosed several pictures of work in progress below.

Carl sent in a picture of his finished chest after he oiled it. I think it turned out beautiful.

If you are interested in signing up for the next class in 2012 we have just published the schedule and have 2 offerings for the blanked chest. Click here to sign up..              BLANKET CHEST COURSE

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